New End Mills From Iscar Will Enhance Productivity While Cutting Down Costs


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Manufacturers and die & mold shops can banish chatter problems in plenty milling operations with Iscar's unique Chatterfree carbide end mills. The cutters' variable-pitch flute pattern eradicates harmonic vibration, the chief source of chatter. This enables faster cutting and smoother finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report prolonged edge life due to reduced chatter. The chatter-free feature is available in both solid carbide endmills and tips in Iscar's Multi-Master replaceable-tip line. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for Multi-Master tips. These unique endmills are perfect for lower power machines with ISO40 or BT40 adaptations. The solid carbide version can handle full slot machining up to 2xD. Depth capacity on the replaceable-tip version is more constrained since the active length is shorter. In full slotting applications on alloy steel, the solid carbide construction easily handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

Finishred - Revolutionary Solid Carbide Endmills

Iscar is presenting the EFR.. B44 and the MM EFS.. Finishred a innovative solid carbide end mills family. The Finishred carbide endmill is a consolidation of both roughing and finishing endmills in a single tool. Roughing endmills remove metal from work pieces more quickly and competently than conventional endmills. However, roughing endmills leave grooves on the machined surface. In consequence, after using a roughing endmill, a finishing endmill must to be used in order to obtain a even surface finish. This involves time-consuming tool change, setup time and inevitably of keeping two endmill types in the inventory.

Functions of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills feature 4 flutes with 45 degree helix, two serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially further from the tool axis than the cutting edges of the serrated flutes. The finishing flutes phase out the grooves caused by the roughing flutes, leaving a fine surface finish.

The tool is fully competent and permits running at rough machining parameters, resulting in finish surface quality.

The distinguished tool design diminishes vibration at high load applications.

The tool creates short and long chips simultaneously. This chip mixture is evacuated more quickly than each individual chip type, an extraordinary solution in slotting and cavity milling applications.

The Finishred is also obtainable with the Multi-Master indexable milling head option which couples the Finishred includes with the usefulness of little setup time, no regrinding costs and the broad range of shank and extension choices are obtainable for the Multi-Master milling heads.

A single tool substitutes the roughing and finishing endmills; therefore lowering inventory.

Tool change and setup time can be waived.

An extra tool position is achieved on the machine

New Chip Splitting Solid Carbide Endmills for Elevated Metal Removal Rates

ISCAR is announcing the ECP-3/4L family of chip splitting endmills. The innovative endmills are presented with 3 and four 38 degree flutes in grade IC900. They have 2xD and long shanks with reduced neck diameter, which help machining along high shoulders, at high feeds. These endmills, due to their chip splitting feature and force distribution can be used very effectually on reduced power machines (CAT40/BT40/ISO40). The serrated cutting edge includes flat peaks which leave a improved surface finish, in association to the current rougher carbide endmills. The ECP endmills are advocated for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be employed on alloyed steel as well. All of the preliminary tests conducted at numerous customers' locations showed striking results.

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Iscar is announcing a brand new unique milling system that includes tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has meaningful advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, decreased cutting forces resulting in better performance.

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